Concrete Protection and Secondary Containment

Description

Nukote polyurea being used for concrete protection and a containment liner

Concrete structures at mineral processing sites often have to contain toxic liquids or are exposed to corrosive conditions. Concete protection is required.

Secondary containment bunds will usually require an internal lining to protect the environment from leaks.  Many lining systems cannot withstand the chemicals or movement of the concrete.

Other structures such as plinths, and column supports gradually erode away as chemical attack and break down the concrete.

Long-term protection of these important assets is important to avoid costly leaks or major maintenance. Nukote ST polyurea is proven for lining secondary containment bunds and protecting concrete structures from degradation.  Nukote XT Plus is recommended for exposure to stronger acids.

The Challenges

Nukote ST polyurea being used as a liner for secondary containment
  • Many of the chemicals used on mine sites are eco-toxic and must not be allowed to escape into the environment - effective bund liners are mandatory.
  • The chemicals, ground movement and other site conditions cause most secondary containment liners to fail prematurely.
  • Unprotected concrete plinths and column supports are worn away by frequent wash-downs, and exposure to chemicals and atmospheric conditions.
  • The concrete is usually already damaged so liners and concrete protection needs to cope with rough surfaces
  • Projects on mine sites require a high level of compliance with safety.
  • A flexible, tough, fast to apply coating system must be used to ensure long service lift and minimal downtime.

Concrete Protection from BSC

Concrete Protection - Cyanide Bund - Nukote ST polyurea

BSC's expert teams have sprayed fast-set Nukote ST pure polyurea for secondary containment bunds and concrete protection on hundreds of concrete structures.

Nukote ST combines very good chemical and abrasion resistance with flexibility and low moisture vapour permeability.  For high chemical exposure, particularly strong acids, we recommend Nukote XT Plus.

Following removal of existing coatings, decontamination and surface preparation. Nukote polyurea is applied in a single coating. Nukote polyurea is touch dry within seconds at all temperatures and can be returned to full service within 24 hours.

Nukote ST or XT Plus polyurea from BSC: Cost-effective, safe, long life.

Key Nukote ST Physical Properties

Tensile Strength

20.7 ± 1.4 MPa

Elongation

350% ± 50% at break

Hardness

50 ± 5 Shore D

100% solids

0% VOC

There is a Nukote solution for almost every tank lining application. Contact BSC for more information.

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