Conveyor Belt Repair from BSC

Description

Conveyor belt repair by BSC with Nukote CBR polyurea

Conveyors are used to efficiently transport large volumes of mineral ore across short to medium distances. The belts are made from rubber and become worn or damaged.

The mineral processing industry spends hundreds of millions every year on replacing belts that could have years of life left in them.

BSC Coatings offers a logical and practical alternative that extends your belt life and reduces your maintenance costs.

Nukote CBR Conveyor Belt Repair is a proven system for online repair of in-service conveyor belts.

The Challenges

CBR Polyurea Spray
  • Rubber can be hard for repairs to adhere to, which requires the correct preparation and an advanced primer system
  • The ores being transported are often very abrasive and wear away softer materials
  • Downtime on most conveyors is very expensive and these are critical plant items, required to maintain production
  • The damage or wear can extend for very long stretches of belt - in some cases, the wear pattern may be along the entire belt length
  • Conveyors are usually elevated, making working on them hazardous
  • Cold repair systems are slow and don't last
  • Replacement or splicing in new sections is slow and extremely expensive

BSC Solution - Conveyor Belt Repair

CBR Conveyor Belt Repair Workstation

BSC Coatings offers the only true online conveyor belt repair process that abrasive blasts, primes and resurfaces the belt while it is moving for the fastest, safest and most robust conveyor belt repair ever.

Separate workstations in a continuous process as the belt moves.

Abrasive blasting to remove residues and open up the rubber structure.

Nukote’s latest generation of nano primers bonds rubber and polyurea together at a molecular level, giving a virtually unbreakable bond.

Nukote CBR high abrasion-resistant elastomeric polyurea coating, is tougher than rubber and sprays on and hardens within seconds, providing better wear properties than the original belt.

Repair extensive skirt wear or isolated damaged areas.

Key Nukote CBR Physical Properties - NOTE THESE NEED TO BE UPDATED

Tensile Strength

20.7 ± 1.4 MPa

Elongation

350% ± 50% at break

Hardness

50 ± 5 Shore D

100% solids

0% VOC

BSC have a Nukote solution for almost every mining coating application. Contact BSC for more information.

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